ReturnMate logoReturnMate

Warranty and repair management software for Shopify.

Diagnose, quote and complete repairs — without admin overhead.

ReturnMate is Shopify warranty and repair management software for merchants that need more than simple replacements. It manages customer warranty claims, serial numbers, evidence, courier returns, technician diagnostics, parts and labour, paid repairs, supplier recovery and quality assurance analytics through the complete product warranty lifecycle.

RETURNMATE / WARRANTY & REPAIRS / JOB #WAR122657A
Warranty repair job showing coverage decision, fault classification, technician assignment, labour and parts
Coverage decided automaticallyPOLICY MATCHED ON SKU
Cost to repair: $268.48LABOUR + PARTS AT COST
FullWarranty lifecycle
3-levelFault taxonomy
ShopifyPaid repair checkout
SupplierRecovery & QA analytics
§ 01 — LIFECYCLE

From warranty claim to final resolution.

A warranty claim isn't a return with extra steps. It's evidence capture, an eligibility decision, a return leg, an inspection, a diagnosis, sometimes a quote, a repair, and then the data that tells you whether the supplier should have paid for it. ReturnMate runs all of it on one record.

Customer
01Claim submitted

Self-service portal or staff-created.

02Evidence & serial captured

Photos, fault description, serial number.

Eligibility
03Warranty eligibility checked

Policy matched on product, SKU, tag or collection.

Logistics
04Courier return or collection

Label, pickup or depot drop-off.

05Warehouse receives product

Scanned in, condition recorded.

Workshop
06Technician diagnoses fault

Three-level classification, photos, findings.

07Repair, replace, reject or quote

In-warranty work, or a paid quote.

08Parts & labour recorded

Minutes logged, stock consumed at cost.

Resolution & data
09Product returned to customer

Repaired, replaced or refunded.

10Supplier fault & recovery recorded

Cost attributed, claim evidenced.

11QA analytics updated

Failure rates and cost trends refresh.

ALSO AVAILABLE AT THE BENCH IN RETURNMATE TECHONE RMA RECORD THROUGHOUT

ReturnMate manages the full warranty and repair lifecycle inside Shopify. Customers submit claims and evidence, products are returned for inspection, technicians record diagnosis, parts and labour, and each case is resolved through repair, replacement, refund or a paid out-of-warranty quote. The resulting fault and cost data flows into supplier recovery and product-quality reporting.

Built for merchants selling electronics, appliances, tools, machinery, mobility and lithium-powered products — anything where a warranty claim means an inspection rather than a refund button.

§ 02 — COVERAGE

Stop checking warranty coverage manually.

Automatically determine whether a claim is covered using warranty rules tied to Shopify products, SKUs, tags and collections. Your team stops digging through order dates and supplier PDFs to answer a question the system already knows.

IFcollection = major-appliancesANDpurchase age < 24mo
COVERED — 2 YEAR
IFproduct tag = extended-warrantyANDpurchase age < 60mo
COVERED — 5 YEAR
IFSKU category = consumables
NOT COVERED
IFpurchase age 24–27moANDvalue > $900
GOODWILL REVIEW
IFserial not verified
HOLD FOR PROOF
  • Policies vary by product ID, SKU, tag or collection — a 2-year appliance and a 5-year tool coexist
  • Consumables and wear items excluded by rule, not by memory
  • Coverage window calculated from Shopify purchase date, or a supplied proof-of-purchase date
  • Serial number verification at claim time, enforced against active RMAs
  • Goodwill decisions still possible — but recorded as goodwill, with who approved it
  • Determination written to the RMA, so the reason is auditable months later
§ 03 — CUSTOMER CLAIMS

Customer warranty claims without email chains.

The claim starts with the customer, not your inbox. A branded self-service portal collects the evidence a technician actually needs — before anyone on your team opens a ticket.

WARRANTY CLAIM#WAR122657A · SUBMITTED BY CUSTOMER
Order lookup#122657 · 11 Sep 2025
Serial numberPW-1200-88214
Fault describedWill not charge past 40%
Evidence
EligibilityIn warranty — 13 months remaining
StatusAWAITING RETURN LABEL
  • Self-service warranty submission on your own domain and branding
  • Order lookup so the claim attaches to the real Shopify order
  • Photo and video evidence uploaded at submission
  • Serial number capture and verification
  • Structured fault description, not a free-text essay
  • Policy and eligibility checks run before staff see it
  • Claim status visible to the customer throughout
  • Customer communications sent from the RMA, logged against it

The result is a complete package on arrival — not a five-email back-and-forth to establish what broke and when it was bought.

§ 04 — DIAGNOSTICS

Turn technician findings into product intelligence.

Most systems store a free-text "reason". ReturnMate stores a three-level classification against every diagnosis — so a technician's finding becomes queryable data instead of a note nobody reads. It works the same way for an appliance, a power tool or a battery pack.

Product family
Portable Power
APPLIANCESPOWER TOOLSINVERTERSMOBILITY
Fault category
Electrical
MECHANICALFIRMWARECOSMETICWATER INGRESS
Fault subcategory
BMS Failure
CELL IMBALANCENO OUTPUTCHARGE FAULTMOSFET SHORT
This subcategory14

Confirmed failures on this SKU in 90 days — above the 5% threshold.

Traced to1 batch

Eleven of fourteen share supplier batch PW-2409.

Recoverable$8,240

Warranty labour and parts attributable to that batch.

  • Customer-reported fault kept separate from technician-confirmed fault
  • Fault severity levels, so a cosmetic scuff doesn't rank with a functional failure
  • Diagnostic findings, photos and serial verification attached to the job
  • Failure-rate thresholds per SKU, with alerts when a product crosses them
§ 05 — TRUE COST

Know the true cost of every warranty claim.

Combine return shipping, technician labour, parts consumed, replacement cost and other resolution costs to understand the true cost of warranty by SKU, fault type and supplier. Once every job carries its real cost, repair-or-replace stops being a hunch.

#WAR122657AIN WARRANTY · RESOLVED
Unit
Portable Power Station 1200WhSN PW-1200-88214 · 11 MO OLD
Return freight
Inbound collectionDG CLASS 9 · ROAD ONLY
$42.00
Technician
C. PatelASSIGNED 24 AUG, 09:12
Diagnosis
Portable Power → Electrical → BMS FailureSEVERITY: FUNCTIONAL FAILURE
Labour
115 minutesDIAGNOSTIC 45 + REPAIR 70
$182.08
Parts
BMS control board ×1PW-BMS-48 · AT COST
$86.40
Outbound freight
Repaired unit returnedDG CLASS 9 · ROAD ONLY
$38.00
True cost of claim$348.48
  • Assign jobs to technicians, or let them claim from an unassigned queue
  • Labour logged in minutes against your configured rate
  • Parts consumed at cost, drawn against stock
  • Inbound and outbound freight attributed to the claim
  • Replacement cost counted when a unit can't be repaired
  • Cost-to-repair per job, per SKU and per fault subcategory
  • In-warranty cost separated from paid repair revenue

Third-party workshops work the same way — send the unit out, track it as an external repair, and keep the cost on the same record.

§ 06 — PAID REPAIRS

Turn out-of-warranty repairs into paid work.

Inspection complete? Build a repair quote in ReturnMate. The customer receives a Shopify checkout link and pays using the payment methods they already trust. Once payment clears, the RMA moves straight back into the repair queue.

01

Inspect

Technician diagnoses and classifies the fault.

02

Quote

Labour and parts priced into a repair quote.

03

Shopify checkout

Customer pays with the methods your store already accepts.

04

Paid

Payment confirmed against the RMA automatically.

05

Repair

Job returns to the technician queue, funded.

QUOTE #Q-4471OUT OF WARRANTY · AWAITING PAYMENT
Diagnostic & inspection45 MIN @ $95/HR
$71.25
Control board replacementPART PW-BMS-48 · 1 UNIT
$142.00
Repair labour90 MIN @ $95/HR
$142.50
Return freightDG CLASS 9 · ROAD ONLY
$38.00
Total inc. GST$393.75
Pay with Shopify checkoutQUOTE EXPIRES IN 14 DAYS
  • Quotes built from your labour rate and real parts cost, not guessed
  • Sent as a Shopify checkout — no invoicing system, no bank transfer chase
  • Expiry window on every quote, so stale jobs don't hold bench space
  • Declined quotes route to return-as-is or disposal, with the decision logged
  • Payment reconciles against the RMA and the Shopify order automatically
  • Out-of-warranty work becomes a revenue line, reportable like any other
§ 07 — SUPPLIER RECOVERY

Turn verified product faults into supplier accountability.

Track which supplier, SKU and fault type is responsible for a warranty case, group defective products for return-to-vendor workflows, and keep the evidence needed to pursue supplier credits, warranty recovery or chargebacks.

Supplier claim · PowerCore LtdBATCH PW-2409 · 11 UNITS GROUPED FOR RTV
EVIDENCE READY
Portable Power Station 1200Wh
BMS FAILURE · TECHNICIAN CONFIRMED · 11 UNITS
$4,820RTV GROUPED
Warranty labour
18.4 TECHNICIAN HOURS ACROSS 11 JOBS
$1,748ATTRIBUTED
Replacement parts
11 × PW-BMS-48 CONTROL BOARDS AT COST
$950ATTRIBUTED
Inbound & outbound freight
DG CLASS 9 · ROAD ONLY · 22 LEGS
$722ATTRIBUTED
Supplier-responsible cost$8,240
  • Link verified faults to SKU, batch and supplier
  • Separate customer-reported faults from technician-confirmed faults
  • Track supplier-responsible warranty costs, not just unit counts
  • Group defective units for supplier and return-to-vendor processing
  • Export fault and warranty evidence for supplier claims
  • Track credits and recovery against the original warranty cost
  • Analyse supplier defect rates over time

A supplier can argue with an anecdote. They can't argue with eleven technician-confirmed diagnoses on one batch, costed to the minute.

§ 08 — QA ANALYTICS

Find the products, faults and suppliers creating your warranty cost.

Every technician diagnosis becomes structured quality data. ReturnMate rolls verified faults into SKU-, product- and supplier-level trends so warranty teams can identify repeat failures, manufacturing issues and rising repair costs.

SKUTop fault subcategoryUnitsFailure rate · 90dAvg repair
Portable Power Station 1200WhPW-1200 · POWERCORE LTD
ELECTRICAL ›
BMS FAILURE
14
6.2% · ABOVE THRESHOLD
$268
Cordless Impact Driver 18VTL-ID18 · MERIDIAN TOOLS
MECHANICAL ›
CHUCK WEAR
9
3.1% · WATCH
$96
Front Load Washer 8kgAP-FL8 · HALVERSEN
ELECTRICAL ›
CONTROL BOARD
6
2.2% · WATCH
$412
Rigid Solar Panel 400WSP-400 · POWERCORE LTD
MECHANICAL ›
FRAME DAMAGE
5
1.1% · NORMAL
$84
MC4 Extension Cable 10mMC4-10 · GENERIC
COSMETIC ›
INSULATION SCUFF
3
0.4% · NORMAL
$12
ABOVE YOUR SKU THRESHOLD — ALERT RAISEDTRENDING UP MONTH ON MONTHWITHIN NORMAL RANGE
  • Failure rate by SKU, with repeat-failure thresholds you set
  • Fault category and subcategory trends over time
  • Customer-reported versus technician-confirmed faults
  • Average repair cost by product and by fault type
  • Labour and parts cost trends
  • Supplier defect rates, month over month
  • Exportable reporting for manufacturers and suppliers
  • Warranty cost by SKU, fault type and supplier in one view

This is the reporting layer behind returns analytics and fault tracking — the same data, framed for a quality conversation rather than an operational one.

§ 09 — AT THE BENCH

Take the repair workflow to the bench.

A purpose-built technician app for receiving units, scanning RMAs, running diagnostics, capturing photos, recording serial numbers, labour and parts, and completing repair work from the workshop floor.

  • Scan a device tag, QR or carrier label to open the right job
  • Log faults and diagnostic findings where the work happens
  • Record labour minutes and parts consumed as you go
  • Writes to the same RMA the office is looking at, instantly
Explore ReturnMate Tech
ReturnMate Tech add-update screen with photos, labour time and repair parts
ReturnMate Tech warranty repair job showing diagnostics required and SLA countdown
§ THE DIFFERENCE

What changes on day one.

Most warranty operations aren't badly run — they're run across email, a spreadsheet and someone's memory. Here's what moves into one system.

Traditional warranty process
With ReturnMate
Customer emails support
Structured warranty claim with serial, fault and photo evidence
Staff manually check purchase date
Coverage decided automatically by warranty policy
Technician writes notes separately
Findings captured at the bench, attached to the RMA
Parts tracked manually, if at all
Parts consumed against the repair, at cost
Out-of-warranty invoice sent separately
Repair quote paid through Shopify checkout
No repair-cost visibility
True cost of claim by SKU, fault type and supplier
Supplier claims assembled by hand
Grouped RTV batches with exportable fault evidence
Quality issues found by complaint volume
Failure-rate thresholds that alert before it's obvious
§ FAQ

Warranty and repair questions.

What is warranty management software?

Warranty management software handles the lifecycle of a warranty claim: capturing the claim and its evidence, determining whether the product is covered, verifying serial numbers and proof of purchase, running the inspection and diagnosis, deciding between repair, replacement or refund, tracking parts and labour, and reporting the resulting cost back to the business and its suppliers. ReturnMate is warranty management software for Shopify merchants. It covers the whole lifecycle — customer claim, courier return, warehouse receipt, technician diagnosis, repair or replacement, paid out-of-warranty work, supplier recovery and quality assurance analytics — on a single record connected to your Shopify orders and products.

Can ReturnMate manage warranty claims in Shopify?

Yes. Customers submit warranty claims through a branded self-service portal that looks up their Shopify order, captures the serial number, fault description and photo evidence, and runs your warranty policy to determine eligibility before your team sees the claim. Staff can also create claims directly. Every claim is a record connected to the Shopify order, product and customer.

Can ReturnMate manage product repairs as well as replacements?

Yes — repairs are a first-class workflow, not an afterthought. Jobs are assigned to technicians or claimed from a queue. Technicians record a three-level fault classification, diagnostic findings, photos, serial verification, labour in minutes and parts consumed at cost. The job resolves as a repair, a replacement, a refund, a rejection or a paid out-of-warranty quote, and every outcome is logged with its cost.

Can ReturnMate track supplier warranty claims and returns?

Yes. Verified faults link to SKU, batch and supplier, so warranty cost is attributed to whoever caused it. Defective units can be grouped for supplier and return-to-vendor processing, supplier-responsible cost is tracked across labour, parts and freight rather than unit counts alone, and the fault and warranty evidence exports for a supplier claim. Credits and recovery are tracked back against the original warranty cost, and supplier defect rates are reportable over time.

Does ReturnMate provide warranty and quality assurance analytics?

Yes. Because every diagnosis is stored as structured data rather than free text, ReturnMate reports failure rate by SKU, fault category and subcategory trends, customer-reported versus technician-confirmed faults, average repair cost by product and fault type, labour and parts cost trends, supplier defect rates and month-over-month quality trends. Repeat-failure thresholds per SKU raise an alert when a product crosses a limit you set, and reporting exports for manufacturers and suppliers.

Can I track serial numbers through a warranty repair?

Yes. Serials are captured at claim time, verified again when the unit is received, and enforced for uniqueness across active RMAs — so the same unit can't be claimed twice, and the unit on the bench is provably the unit that was claimed. Claims without a serial can still be submitted, but they're flagged for staff review.

Can customers submit photos and evidence with warranty claims?

Yes. The self-service portal collects photo and video evidence, the serial number and a structured fault description at submission, so the claim arrives as a complete package. Evidence attaches to the RMA and is visible to the technician who eventually opens the unit.

Can I charge customers for out-of-warranty repairs?

Yes. After inspection you build a repair quote from your labour rate and real parts cost, and the customer receives a Shopify checkout link — paying with the methods your store already accepts. When payment clears, the RMA moves back into the repair queue automatically. Quotes carry an expiry window, and declined quotes route to return-as-is or disposal with the decision logged.

What kinds of products is this built for?

Merchants selling electronics, appliances, tools, machinery, mobility products and lithium-powered goods — anything where a warranty claim means an inspection, a diagnosis or a repair rather than a refund and a restock. ReturnMate also handles the dangerous goods side when a returned product carries a hazard classification, but the warranty and repair workflow is the same whether dangerous goods are involved or not.

How much does ReturnMate warranty management cost?

ReturnMate has a Free plan at $0/month including 5 RMAs. Starter is $49/month for up to 50 RMAs, with Growth, Ops, Scale and Enterprise plans available for larger operations. Billing runs through Shopify, and you can cancel from inside Shopify.

§ READY?

Warranty work you can measure, recover and charge for.

See the full claim-to-resolution workflow on your own products. Billed through Shopify, cancel from inside Shopify.

Free · $0/mo · 5 RMAsStarter · $49/mo · 50 RMAsGrowth · Ops · Scale · Enterprise for larger operations